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Tube End Forming



G & J Steel & Tubing uses two different methods of end forming (Shear-Form® and Ram) to suit a wide variety of applications. Our proprietary Shear-Form® process is a unique single operation cutoff and end forming process for high speed capability on small diameter parts. We can work with all metals including aluminum, brass, copper, nickel and stainless steel. Any end form shape is available, including bead, flange, flare, notch and swage. A partial list of end form shapes is published below but we can form material into virtually any shape.

Our end-formed tube parts are widely used as fuel injectors, exhaust systems, discharge tubes, steering column parts, conduit, fluid transfer tubes and gas filter stems, among many others.





 Shear Form   Ram   

End Form Shapes

Bead
Expand

Flange

Flare

Flat

Nose

Notch

Reduce

Swage

Outside Diameter

0.010 to 4.000 Inch

Wall Thickness

0.004 and up Inch

Workable Materials

Aluminum
Brass

Carbon Steel

Copper

Cu Ni

Kovar

Nickel & Ni Alloys

Rodar

Stainless Steel

Titanium

Workpiece Type

Coils
Straight Lengths

Tolerance

± .007"
Tighter tolerance available upon request

Production Rate

Up to 2,000 pieces/hour

Production Rate Variables

OD, wall, shape, blank lengths

Cleanliness

Lubricant may need to be removed

Equipment

Hydraulic Ram and Pneumatic Ram End Forming
Multi Slide

Industries Served

Aerospace & Aircraft
Air Compressor

Air Conditioner

Automotive

Beverage

Electronics

Engine

Gas & Appliance

Heat Exchanger

OEM

Utility (Power/Sewer/Water)


 MORE IMAGES 

·  Bead - Double

·  Bead - Hose Barb

·  Bead with Hole

·  Bead with Swage

·  D-Shape

·  Expand

·  Expand - Flange - Bead

·  Expand - Thread

·  Flange

·  Flange with Expansion

·  Flange with Notch

·  Flare with Brass Fitting

·  Flare with SS Fitting

·  Flatten - Pierced

·  Flatten Double Pierce

·  Flatten Half Round

·  Groove - Bead - Notch

·  Groove - Multiple

·  Groove - Single

·  Groove with Insert

·  Nose - Flat

·  Nose - Multiple

·  Nose - Round

·  Notch

·  Notch with Expand

·  Reduce with Flange

·  Swage - Both Ends

·  Swage - ID Thread

·  Swage - Long Transition

·  Swage - Thin Wall

·  Tab


 DOWNLOADS 

Ram End Form - Triple Stroke


G & J Steel & Tubing, Inc. | Quality • Price • Delivery • Engineering • Production